Gas Mixer Technology
Various Industrial
Applications
“The gas mixing technology is widely applied across several industries, including welding, brazing, food processing & packaging, and semiconductor doping, among others.
“However, it is crucial to consider precautionary measures for the flammable gases used in these applications.
Semiconductor Manufacturing:
Semiconductor production requires ultra-pure gas mixtures for processes like doping, etching, and deposition. Precise mixtures of hydrogen, nitrogen, and other specialty gases are used to achieve desired semiconductor properties.
Welding and Brazing:
Gas mixtures are crucial in welding and brazing processes to achieve optimal flame characteristics and ensure high-quality joints. Common mixtures include acetylene with oxygen or propane with air.
Food Processing and Packaging:
In the food industry, gas mixtures are used for modified atmosphere packaging (MAP) to extend the shelf life of perishable products. Typical gases include nitrogen, carbon dioxide, and oxygen.
Other Industries
Chemical Processing:
In chemical manufacturing, gas mixing plays a vital role in controlling reaction environments. Accurate mixtures of gases like hydrogen, nitrogen, and oxygen are necessary for consistent and safe chemical reactions.
Pharmaceutical Production:
The pharmaceutical industry relies on gas mixtures for processes such as fermentation, sterilisation, and inerting. Controlled mixtures of gases like nitrogen and oxygen ensure product quality and safety.
Environmental Monitoring and Testing:
Gas mixtures are used in calibration and testing of environmental monitoring equipment. These mixtures help in accurately measuring pollutants and ensuring compliance with environmental regulations.
Functional Principle
Performance of Gas Mixer
QUALITY
Accuracy
Ensures precise gas mixtures with an accuracy of +/- 0.5 up to +/- 0.2 Vol.%. This high level of precision is critical for applications requiring exact gas compositions to maintain process integrity and product quality.
Small Volume Line
Designed for operations involving small gas volumes, making it suitable for a variety of industrial and commercial applications where space and gas usage are constrained.
Proven Design
Incorporates design measures developed from many years of gas mixer production experience, ensuring reliability, durability, and optimal performance.
Quality Monitoring and Documentation
Equipped with a gas analyzer for continuous quality monitoring and documentation, ensuring the gas mixture meets the required specifications and standards at all times.
Optional Wobbe Control
Available with an optional Wobbe control feature starting from 120 Nm³/h, allowing for automatic adjustment of the gas mixture based on the Wobbe index to ensure consistent energy content.
Integrated Solutions
Offers a comprehensive solution with the container, gas control, and gas analyzer provided from a single source, ensuring compatibility and seamless integration.
Compliance
Conforms to CE (Conformité Européenne) and PED (Pressure Equipment Directive) standards, ensuring compliance with European safety, health, and environmental protection requirements.
SAFETY
Automatic Adjustment
Features full automatic adjustment capabilities starting from 120 Nm³/h, enhancing operational efficiency and reducing the need for manual intervention.
Pneumatic Interlocking
Equipped with pneumatic interlocking mechanisms to prevent unauthorised or unsafe changes to the gas mixture, ensuring operational safety.
Volume Flow Ratio Measurement and Control
Monitors and controls the volume flow ratio to maintain the desired gas mixture accurately, preventing deviations that could affect performance or safety.
Gas Analyser Control
Utilises a gas analyser to control the switch-off and/or change-over processes, ensuring that any deviation from the set parameters triggers a safety response.
Gas Warning System
Integrated gas warning system alerts operators to any potential issues, providing an additional layer of safety.
Optional Heating System
Optional heating systems are available to maintain optimal operating conditions and prevent issues related to gas temperature fluctuations.
SIL 2 Compliance
Conforms to SIL 2 (Safety Integrity Level 2) standards, indicating a high level of reliability and reduced risk of failure.
HAZOP Analysis
Incorporates HAZOP (Hazard and Operability) analysis in the design and operation, ensuring that potential hazards are identified and mitigated during the planning and operational phases.
AVAILABILITY
Redundancy
The system is designed with redundancy options to ensure continuous operation even in the event of a component failure. This feature significantly enhances the reliability and uptime of the gas mixer, providing peace of mind in critical applications.
Interfaces
Equipped with multiple interface options to facilitate easy integration with existing systems. These interfaces allow for seamless communication and data exchange between the gas mixer and other equipment, enhancing operational efficiency and control.
Uninterruptible Power Supply (UPS)
An integrated UPS ensures that the gas mixer remains operational during power outages, preventing any disruption to the gas mixing process. This is crucial for maintaining continuous and stable gas supply in sensitive applications.
VPN for Remote Support
The system includes VPN capabilities for remote support, allowing technicians to monitor, diagnose, and troubleshoot issues from any location. This feature reduces downtime and ensures quick resolution of any problems, minimising operational disruptions.
H2-Ready
The gas mixer is designed to be H2-Ready, meaning it is compatible with hydrogen mixtures. This future-proofs the system, allowing it to adapt to evolving energy landscapes and integrate renewable hydrogen as a component of the gas mix.
Commissioning and Maintenance Contract
IGSB offers comprehensive commissioning and maintenance contracts to ensure optimal performance of the gas mixer. These contracts include regular maintenance checks, calibration, and servicing by trained professionals, ensuring the system operates at peak efficiency and longevity
Location
J-2-022 Jalan LP 7/4
Taman Lestari Perdana
43300 Seri Kembangan
Selangor Darul Ehsan
Malaysia
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